The Menges Team will analyze your needs to determine the optimal roll configuration for your application. Call 847-487-8877 or click today and get started on our industry-leading roller grooving services from Menges Roller Company – the leaders in double-shell technology. We’ll help you run faster, reduce waste and produce a better product.
Roller Grooving Services
Grooving & Serrating of Rubber Rollers, Aluminum Rollers & More
POPULAR GROOVE & SERRATION PATTERNS
Spiral Flute End-to-End
Herringbone (Chevron) Groove
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Spiral Flute & Circumferential Serration
These deadshaft rollers feature our 'highly-machinable' Menges Tiger Max rollcover compound with spiral flute end-to-end grooves and circumferential serrations.
Aggressive Contact Roller
This roller also benefited from our roller grooving services. It is a deep-grooved contact roller, 10 inches in diameter, features a rounded radius cut (as opposed to square cut) on both the groove bottom and land top.
Shallow Herringbone Grooves
Tightly spaced, shallow grooves are often used on very thin web stock, as with these grooved idler rolls.
CNC Precision Grooving
Menges uses computer-controlled (CNC) groove and crown forming machines, for maximum precision.
OUR ROLLER GROOVING SERVICES:
- Groove & Recover projects are given special priority to minimize your downtime
- We can duplicate any existing groove pattern or suggest one that will meet your needs
- Crowning, balancing, and repair services can be paired with our roller grooving services
- All groove & serration work is accomplished using computer-controlled CNC machinery
- Our full range of groove & serration options is available for new rollers and recover projects
Wrinkle Removing Spiral Serration
Wrinkle removers (web spreaders) feature deeply-cut spiral serrations that start at either end of the roll and converge in the middle. See our Web Spreader page for more information.
End-to-end deep spiral flutes are featured on this contact roller, newly manufactured by Menges Roller Company. See our Contact Roller page for more information on this popular format.
Diamond Pattern on Tiger Max
With the diamond pattern is popular because it provides multiple channels for air and liquid release.
Deadshaft Roller with Diamond Grooves
This is a deadshaft roller. Menges Roller Company can groove deadshaft and liveshaft configurations.
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You Can Upload Your Specs, Get your Project Quoted, & Ask Us A Question To Get Your Project Started Today!
Circumferential Serration on Silicone
Circumferential serrations, here on a silicone covered roller, allow for a good amount of roller flex, which is important for rollers handling boardly or uneven stock.
Stepped Face Feeder Roll
In some situations, it is preferable to have small contact points with high pressure levels. To stand-up to the increased friction, this pusher roller is covered with Menges Super Tough Coat.
Menges Grooves Large Rollers
Menges Roller is capable of grooving the largest of rollers. This roller is over 28 feet long, and we serrated it end to end with a wrinkle-reducing spiral.
Large Contact Roll
Even though we utilize some of the most advanced computer-assisted machines in the industry, manual quality inspections for every roller is our protocol.
Aluminum Roller with Serrations
Some metal rollers can be grooved or serrated. We applied a thin-groove diamond pattern to this aluminum roller.
Grooves on Aluminum Roller
This aluminum deadshaft roller features a multi-start spiral flute 2 mm deep, machined end-to-end.
Tight Spiral Grooves
This is a precisely-engineered idler, designed to run at high speeds. It has tight thin grooves to help flatten the web.
Grooved Aluminum Deadshafts
These deadshaft cores are aluminum, and will soon be assembled with their steel shafts & bearings.
PRODUCTS & SERVICES RELATING TO RUBBER ROLLERS
As a full-service roller company, Menges offers a full range of support services, targeting each aspect of the roll.
GET IN THE GROOVE!
Don't under-estimate the significance of your roller's groove format and workmanship. Combined with the rollcover compound and crown profile, grooves are a key performance factor. A Menges Engineer can help in duplicating your current groove format or help you design a new one.
Call 847-487-8877 or click Request A Quote button today and get started on a grooved roller to meet your unique needs.
The proper groove can help you run faster, waste less, and produce better products!
The groove or serration pattern - along with the rollcover compound and crown profile - combine to give your roller its primary performance properties.
From contact rolls with deep herringbone grooves, to spiral serrations on wrinkle removing web spreaders, Menges can finish your roller with the perfect cut. Groove forming is completed using computer-controlled (CNC) machines, for maximum accuracy.
Grooving is usually paired with a new rollcover - in silicone, rubber, urethane, or one of our high-performance synthetic compounds. Services such as crowning, high speed balancing, and neeeded repairs can also be accomplished while your roll is at the Menges Facility.
Speak to a Menges Engineer about our many groove options and performance-enhancing secondary services.