Re-Cover Services for Rubber Rollers
New Roller Covers In Rubber, Silicone, Urethane, Or Any Other Compound
Watch This Video For More Information On Our Re-cover Services For Rubber Rollers. We Have A Comprehensive Array of Rubber, Silicone, & Urethane Rollecover Options
Wide Diameter Contact Roll
Shallow-grooved, wide diameter contact roller that benefitted from our re-cover services for rubber rollers. It features 60 durometer hypalon and a herringbone groove pattern can be added to rubber rollers.
LET'S GET STARTED!
The Menges Team will analyze your needs to determine the optimal roll configuration for your application. Call 847-487-8877 or click Request A Quote and get started on your re-cover services for rubber rollers from Menges Roller Company – the leaders in double-shell technology. We’ll help you run faster, reduce waste and produce a better product.
AVAILABLE ROLLCOVER COMPOUNDS (Partial List)
Custom-Blended Rollcover Compounds Are Also Available To Meet Your Unique Needs On Rubber Rollers
- Menges Super Tough Coat
- Menges Tiger Max
- Thermal Plastic Urethanes
- Hypalon Blends (perfect for Corona Treater rolls)
- Nitrile (BNR/BUNA)
- EPDM-Silicone Blends
- Silicone (several High-Release and Heat-Resistant options)
- Natural and Synthetic Rubbers
- Anti-Static Blends
- FDA-Approved Blends (for Food & Pharmaceutical packaging)
A Before Picture
Before: Our customer did not think their extremely worn rollers could be saved an recovered. But, with our re-cover services for rubber rollers we were able to revitalize these rollers and put them back into our client's service.
An After Picture
After: We recovered these rollers with a special abrasion-resistant urethane, replaced the journals, and these rollers are ready to roll again!
REPAIR & VALUE-ADDED SERVICES
- Balancing: It is important that re-covered rollers are properly balanced for vibration-free operation.
- Grooving: Many options from herringbone & chevron, diamond patterns, spiral serrations & more.
- Crowning: Precision crowns can be critical for nip rollers and longer rollers.
- Journal Repair & Replacement: While your rollers is in for recovering, have it repaired or refurbished
Bad OEM Rollcover
Before: This rollcover is an original from the OEM. It did not wear well, and the customer wanted something more durable.
Better Menges Rollcover
After: We provided an outstanding solution: Super Tough Coat. It outlasted the original cover by 3X. Rubber rollers can be improved by speaking with a Menges Roller engineer.
The plant manager for this roller requested a softer rollcover and asked Menges to develop a different texture - something providing traction without any clear groove lines.
Our Unique Orange Peel Texture Worked Very Well For This Plant
The texture provides the necessary grip & friction, without the horizontal and vertical marks of the old pattern.
New Cover With Orange Peel
We applied a 70 durometer rollcover and finished with a unique orange peel texture.
Let Us Quote Your Project
By clicking the Request A Quote button you will be able to upload your specs, get your project quoted, and ask all of your questions about our re-cover services for rubber rollers.
White Nitrile Before Recover
Before: Menges works extensively with the converting industry. This industry regularly uses our re-cover services for rubber rollers.
This is an adhesive application roller requiring new nitrile.
White Nitrile After Recover
After: A standard re-cover in white nitrile has been completed and this roller is ready for a return to action in its laminating line.
DON'T FORGET THE GROOVES
Menges Roller Will Groove Your Roller With Any Pattern Or Serration You Require
When Formulated Correctly, Silicones Can Be Made With Very Desirable Traits | Dialectic Strength, Heat Resistance, Release
Menges Roller Has Worked With Silicone-Based Rollcovers For Years | We Understand Silicone Better Than Anyone
24 Foot Silicone Roller
This extremely long roller is covered in white silicone. Our capacity extends to 10 meters, over 32 feet ! No roller company matches our lineup of robust capabilities.
Silicone Covered Chill Roll
Silicone was the best choice for this chill roll, used to cool an extremely hot plastic material.
- HIGH-RELEASE: We offer several varieties of silicone for adhesive & laminating operations.
- CORONA TREATER: Menges blends dialectic strength, good conductivity with high temperature resistance.
- THERMALLY CONDUCTIVE: Using our vast heat transfer knowledge, we formulate silicones for optimal conductivity.
- ANTI-STATIC: Special silicone formulas eliminate static & spark risk, while reducing particulate matter cling.
- EPDM-SILICONE BLENDS: Menges technicians combine the best of EPDM (durability) & silicone (heat & release).
- FDA-APPROVED SILICONES: We supply FDA-compliant silicone rollcovers to several food & drug packagers.
See one of our Menges Sales Engineer for more details on our re-cover services for rubber rollers and all of our silicone and silicone-blend rollcover options
2-Layers of Silicone
This rather beefy process roller features two layers of silicone. The bottom red layer is a fairly hard 80 durometer, while the top is a softer 67 durometer silicone.
Silicone Roller with Parallel Serrations
This high-release silicone rollcover includes parallel serrations along the entire rollface.
SUPER SIZE IT!
With A Capacity That Extends To 10 meters, Nearly 33 Feet, Menges Is Uniquely Qualified To Recover Large Process Rollers
Steel Industry Bridle Roll
Menges Roller has diameter capacities of 48 inches, with a weight capacity of 10 tons. We recovered these large bridle rollers (for a coil converter) with our rugged Tiger Max urethane.
Nitrile Cover On Large Roller
If your plant has large rubber rollers, Menges is your vendor of choice for all recover & finishing services. This roller, part of a wet fiber conversion process, has been recovered in black nitrile.
CROWNING & BALANCING
Menges offers several crowning & balancing services to optimize the performance and material handling of your roller.
Parabolic & Reverse Parabolic Crowns
Parabolic crowns (top) reduce web wrinkling and improve nipping results. Reverse crowns (bottom) help steer the web.
Call a Menges Engineer or visit our Crowning page for more details.
High Speed Balancing
We offer high-speed dynamic balancing to eliminate vibration. Loping is preventing with our static balancing procedure.
See your Menges Engineer or our Balancing page for more details.
PRODUCTS & SERVICES RELATING TO RE-COVER SERVICES FOR RUBBER ROLLERS
As A Full-Service Roller Company, Menges Offers A Full Range Of Support Services That Targets Each Aspect Of The Roll
The Sooner We Start On Your Project, The Sooner You Will Be Back In Service To Your Clients
No company understands the chemistry of elastomers, rubbers, and silicones quite like Menges Roller. Few roller companies have our capacities in size, grooving and precision crowning. And with in-house trucking and short turnaround times, we minimize your downtime.
Call 847-487-8877 to speak to an Engineer about your project and to get a quote for your needs.
Over time, rollcovers can become worn & damaged but Menges gives rollers new life by applying new rubber roller covers.
Menges offers a comprehensive array of rollcover services: new covers, grooving, crowning, balancing, and more.
To minimize your downtime, we have quick turnaround times and in-house trucking services. To maximize our service, we will cover your roller with any rubber, silicone, urethane or synthetic compound on the market - or we can custom-blend a compound to meet your unique needs.
Our award-winning seamless rollcovering technology is far superior to the competition's calendaring methods, and with a capacity that extends to 10 meters...almost 33 feet...there's almost no roller we can't handle. And while your roller is here, if you need a journal replacement or repair, we can do that (unlike many roller companies).
So check our full range of rollcover compounds & value-added services, then speak to a Menges Engineer for your rubber rollers.