Precision Roller & Industrial Roller Core Manufacturing
New Roller Cores from Menges - Custom Built Precision Rollers
Custom Precision Roller Design
Whether you need 6 rolls of the exact same dimensions or just one very special roller, Menges is the name to know. Recessed shaft designs, like this, are common for the Menges Team.
Advanced CNC Technology
Menges has invested in advanced CNC technology to ensure complex designs are completed with precision and efficiency. This allows us to offer a better product at a better price on a precision roller.
Precision Roller With Multi-Step Journal
For this long liveshaft journal, Menges Technicians machined several steps and bearing stops into the journal, as dictated by the customer’s schematics.
Stepped Face Roller
Even the roller face can be complex. The steps in this rollface are machined to very tight tolerances. The face has been polished to a low Ra value with our precision grinding services.
Long Precision Roller During Inspection
This large roller features a double-endplate design that employs a shrink-fit fabrication technique, resulting in a very durable final product. Our capacity reaches 10 meters, 32.8 feet for a precision roller.
Roller Plated With Chrome/Specialty Finish
New rollers may be plated with chrome or other specialty finishes. This new roll features chrome plate finished to 16 Ra. Chrome improves release but also protects the rollface.
Rubber Covered Roller
With an extensive in-house rubber department, it's easy to have your roller covered in your favorite rubber, silicone or urethane, then grooved, crowned and polished as needed.
Load-Bearing and Strength Capacities
Menges can also design your precision roller. We use sophisticated software to test load-bearing and strength capacities.
Solid Steel Roller
This roller is made of one solid piece of steel. It features a precision roller machined spline, and a high-shine OD polish.
Some plants perfer bolt-on journals. With a full-service precision roller machine shop & fabrication facility, that's no problem for Menges.
Ring Serrated Roll with Chrome
This is a deadshaft core without its journals. This specially machined precision roller core has uniform segments with mirror-polished chrome
Chrome Plated Deadshaft Idlers
Menges Roller manufactures custom idler rollers with specialty finishes (these are chrome plated), with bearing and shaft dimensions to fit your web and machines.
Tight Spiral Grooves
This roller features a special steel bolt-on endplate & journal fitting, with an aluminum core that's grooved in a tight spiral. It will remove air in a high-speed converting line.
We Manufacture Large-Format Rolls
Our welder is working on two large chill rollers. At Menges, we manufacture large-format process & chill rolls with the same low TIR you'd find in a small roll.
Grooved Aluminium Deadshaft
This is a herringbone grooved deadshaft aluminum idler we manufactured for a customer in the paper industry. These are perfectly balanced because they run at a very high linespeed.
LETS GET STARTED!
The Menges Team will analyze your needs to determine the optimal roll configuration for your application. Call 847-487-8877 or click today and get started on an industry-leading heat-transfer roller from Menges Roller Company – the leaders in double-shell technology. We’ll help you run faster, reduce waste and produce a better product.
PRODUCTS & SERVICES TO ACCOMPANY NEW ROLLER CORES
Menges offers a complete range of secondary services to enhance the performance of our roller cores
LETS GET STARTED!
The Menges Roller team of Sales Engineers is standing by to discuss all your new core needs.
Whether you are expanding a line, ordering a spare, or trying a new application process, Menges can help.
Call 847-487-8877 or click today to get started on a new core to meet your unique specifications.
We’ll help you run faster, reduce waste and produce a better product.
Menges Roller Company is the rollmaker-of-choice for OEMs and end users needing precision-engineered roller cores.
We manufacture every format: solid steel rollers, double and triple-endplate cores, liveshafts, deadshafts and more.
For large-format rollers, our capacity extends to 10 meters, almost 33 feet, which is far beyond most roller companies.
And don't forget our value-added services such as precision grinding & polishing, chrome & specialty finishes, rubber and elastomer covers, grooving, crowning and high-speed balancing.
MENGES BUILDS CUSTOM CORES FOR:
- End-Users Seeking Replacement Rolls
- Line Expansion Projects
- Critical Spare Rollers
- Plants Attempting New Processes (R & D)
- OEMs / Machine Makers
- Engineering & Process Consultants
- Our Capacity: 32.8 Ft. / 10 Meters
- Tolerance: Precise as .001" (thousandth of inch)
- High-Grade Carbon Steels & Stainless Steels
- Aluminum & Aluminum Alloys
- Stress Relieved, Tempered & Heat Treated Options
- May Include Rubber, Chrome, Balancing & More
- Strength Testing & CAD Services Available