The Menges Team will analyze your needs to determine the optimal roll configuration for your application. Call 847-487-8877 or click Request A Quote and get started on industry-leading extra large industrial rollers from Menges Roller Company – the leaders in double-shell technology. We’ll help you run faster, reduce waste, and produce a better product.
Extra Large Industrial Rollers
Oversized Process Rollers Are A Specialty At Menges Roller
Check Out This Video Highlighting Menges Roller’s Exceptional Capabilities In Extra Large Industrial Rollers
Extra Large Industrial Rollers
Large industrial rollers are one of our specialties. Our technician is inspecting this 26 foot process roller.
It is fabricated and covered under one roof at Menges Roller.
Solid Steel Roller With Spine
We manufactured this roller from a solid piece of steel. With a 20 inch diameter & 10 foot length, it weighs several tons. We achieved a 20 Ra finish with our cylindrical grinding.
2 Process Rolls, 2 Chillers
Two of these are double-shell chill rolls and two are process rolls. All these industrial rollers are made from stress-relieved stainless steel.
Super-Sized Chrome Plated Roll
All our finishing and specialty services are available for large industrial rollers. This big roll features 20 Ra chrome plate.
Journal Twist-Stress Test
We build them big & strong! Menges Engineers use advanced FEA technology to test journal & core strength before fabrication. Here we see what 15,000 PSI will do.
Deflection Test On A Long Chill Roll
For long rollers, ‘deflection’ can be an issue. But, Menges Engineers use advanced stress modeling technology to ensure all rollers have a minimized deflection coefficient.
Long Web Spreader
This is a very long web spreader, which we recovered & grooved. Although the roll is over 28 feet, we delivered a very low TIR. This is why wide web converters call on Menges to process their industrial rollers.
Large Autoclave Ovens
Our technician is inspecting this recently-recovered roller for a major paper product producer. To vulcanize rollers this big, large autoclave ovens are required, and Menges has them to process industrial rollers.
Tight Tolerances & Perfectly Balanced
Matt Menges with two freshly-finished rollers for a customer in the industrial fabrics sector. Although large, tolerances are very tight and they run at high speeds so they’re perfectly balanced.
Large Roll With Bolt-On Journal
This large roll features bolt-on journals, designed by Menges to overcome installation issues in our customer’s machines. Innovations like this are a Menges specialty.
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PRODUCTS & SERVICES TO ACCOMPANY LARGE FORMAT ROLLERS
Menges Offers A Complete Range Of Secondary Services To Enhance Their Performance Properties
BIG ROLLS | EASY PROCESS
At Menges Roller, getting started on extra large industrial rollers is as simple as contacting a Menges Sales Engineer.
We have design & engineering services to ensure durability & strength for your roller needs.
Call us at (847) 487-8877 to speak discuss your project and get a quote.
At Menges, extra large industrial rollers are a key product. We manufacture process industrial rollers up to 10 meters long (32.8 ft).
Few roller companies have invested like Menges in the upsized equipment needed to make oversized rollers.
And our full range of value-added services is available for large-format rollers. We can recover that 4 ton nip roll. We’ll replace the journal on that huge paper mill roller.
Yes, we can put a .009 parabolic crown on a 24 foot nip roller. And Menges is one of very few companies that can make you brand new industrial rollers 10 meters long.
We even use advanced technology to test load capacity – ensuring each & every roll is built strong enough!