Non-Wovens and Other Industries

Innovative Solutions for Innovative Manufacturers

Menges Roller Company makes large process rollers for many industries and Menges Roller covers large industrial process rollers with urethane silicone or rubber covers
Liquid filled double shell spiral baffle heat transfer chill rollers by menges roller company
Rubber roller grooving services from menges roller company industrial rollers contact rollers computer controlled grooving services
Carbon fiber industrial rollers for nonwovens industry from menges roller company

NEW ROLLER MANUFACTURING FROM MENGES ROLLER COMPANY:

Large Rubber Rollers: Manufacturing of rubber, silicone & elastomer-covered rollers up to 33 ft. / 10 meters long.

Engineering and design services for large industrial rollers in nonwovens industry menges roller company
Rubber silicone and urethane roller recovering services from menges roller for the nonwovens sector
Texturing and surface finishing options from menges roller company
Grooving services for rubber rollers in geosynthetics industry menges roller

IMPORTANT SERVICES FOR EVERY TYPE OF ROLLER:

  • Rubber Re-Cover Services: Menges offers recovers in custom-blended silicones, urethanes & synthetic rubbers
  • Grooving & Serrating: Computer-controlled groove & serration work to enhance a material handling properties
  • Roller Crowning:  Large rollers can be crowned to compensate for deflection & excessive loads
  • Balancing:  Menges offers static and full-motion dynamic balancing for every type of roller
  • Repairs: Menges Roller provides the most comprehensive array of repair services in the roller industry

LETS GET STARTED!

The Menges Team will analyze your needs to determine the optimal roll configuration for your application. Call 847-487-8877 or click today and get started on an industry-leading heat-transfer roller from Menges Roller Company – the leaders in double-shell technology. We’ll help you run faster, reduce waste and produce a better product.

PRODUCTS FOR THE NONWOVENS, GEOSYNTHETICS & OTHER KEY INDUSTRIES

Large silicone roller manufacturing from menges roller company

New Silicone Covered Roller

RUBBER-COVERED ROLLER MANUFACTURING 
Menges Roller manufactures new rollers for OEMs and end-users, covered with any compound on the market.

  • Natural & Synthetic Rubbers (EPDM, Nitrile, Hypalon, etc.)
  • Urethane Blends (including Tiger Max)
  • Silicones, including High-Temp & High-Release Forlulas
  • Many Grooving, Crowning & Polished Finish Options
  • Length Capacity Reaches 10 Meters / 32.8 Ft.
  • Strength Testing & Finite Element Analysis (FEA) Available
  • Reverse-Engineering of Existing Rollers is Available
  • New Rubber Rollers Page
Large specialty roller manufacturing from menges roller company

Special-Purpose Rollers

LARGE PROCESS ROLLER MANUFACTURING
At Menges, one of our specialties is large rollers. We make large, long and heavy rollers to perform in almost every application.

  • Length Capacity: 33.8 feet / 10 meters
  • Diiameter Capacity: 48 inches / 122 cm
  • Weight Capacity: 20,000 lbs. / 9070 kg
  • Carbon Steel & Stainless Steel Options
  • Precision OD Grinding for Exact Diameters
  • Finishes in Chrome, Nickle, Plasmas & More
  • Large Process Rollers Page
Large chill roller manufacturing is a specialty at menges roller company, a leader in designing and making industrial rollers for the paper and plastics markets

Heat Transfer Roller Manufacturing

  • HEAT TRANSFER / CHILL ROLLER MANUFACTURING
    Menges Roller is recognized as a leader in chill roller manufacturing, offering award-winning engineering & high-performance designs.

    • Double-Shell, Spiral-Baffle Designs
    • Mono-Flow and Duo-Flow Configurations
    • Designed with CFD Thermal Modeling Technology
    • Temperature Ranges: 20-600°F (10-315°C)
    • Very Low Temperature Variances: +/-1 degree
    • Chrome Finishes (polished to mirror & low-Ra values)
    • Nickle, Plasma, Tungsten Carbide and Specialty Finishes
    • Heat Transfer Rollers Page
Grooved rubber roller manufacturing for nonwovens industry menges roller company

Manufacturing of Grooved Rollers

  • GROOVED ROLLER MANUFACTURING
    Menges designs & manufactures custom-grooved and serrated rollers to solve almost any material handling challenge.
    • Grooving of Rubber-Covered & Aluminum Rollers
    • Computer-Controlled CNC Grooving Machines
    • Diamond Patterns for Air Release
    • Herringbone & Chevrons for Friction Enhancement
    • Spiral Serrations for Wrinkle Removal
    • Segmenting to Handle Boardly Materials
    • May Accompanny Crowning or Polishing
    • Grooved Rollers Page
Carbon fiber roller manufacturing for nonwovens industry by menges roller company

Carbon Fiber Rollers

  • NEW CARBON FIBER ROLLERS
    Carbon fiber rollers from Menges represent a lightweight solution, perfect for light loads and low-stress applications.
    • High Strength-to-Weight Ratio
    • May be Rubber-Covered or Fiber-Finished
    • Consult a Menges Engineer for Appropriate Rubbers
    • Fiber Finishes are Precision Ground to an Exact OD
    • Precision-Machined Inserts: Aluminum or Steel
    • Balanced for Smooth Operation at High Linespeeds
    • Carbon Fiber Rollers Page

LETS GET STARTED!

Upload Your Specs, Get your Project Quoted, Ask a Question

SERVICES FOR NONWOVENS, GEOSYNTHETICS & OTHER INDUSTRIES

Recovers in Any Elastomer

RUBBER RE-COVER SERVICES

Dozens of rollcover compounds to fit any converting process.

  • Quick Turnarounds for Recovers
  • Silicone, Hypalon, Urethane & Special Synthetic Compounds
  • Custom-Blending Available
  • Any Durometer, from 30 to 90
  • Proprietary Seamless Rollcovering Process (no build lines)
  • Grooving, Crowning, Balancing and Finishing Services
  • All Services Performed In-House for Total Quality Control
  • Re-Cover Services
Urethane roller recovering services from menges roller company includes rubber and silicone

Grooving of Large Rollers

ROLLER GROOVING SERVICES

Menges Roller offers grooving services for all types of covered rollers.

  • Grooves Formed with Computer-Controlled CNC Machines
  • Diamond Patterns
  • Chevron & Herringbone Formats
  • Spiral Serrations for Wrinkle Removers
  • Horizontal Grooves
  • Vertical Segments
  • Roller Grooving Page
Grooving services for silicone rollers at menges roller company

Roller Crowning Services

RUBBER RE-COVER SERVICES

ROLLER CROWNING SERVICES

Precision crowning to enhance a roller’s material handling properties.

  • Parabolic Crowning to Compensate for Deflection & Sag
  • Crowns also Necessary for Many Nip Rollers
  • Precision-Machined to Hundredths or Thousnads of Inch
  • Menges Engineers Can Help Specify Crown Dimensions
  • Available on Rubber & Elastomer-Covered Rollers
  • Crowning Services Page
Deflection compensation with roller crowning from menges roller company

Balancing Large Rollers

  • ROLLER BALANCING SERVICES

    Balancing eliminates vibration and reduces web bubbling & wrinkling.

    • Balanced to Customer-Specified Linespeed / Rotation-Rate
    • Two-Plane Full Rotary Motion Dynamic Balancing
    • Reduces Web Vibration & Prevents Bearing Wear
    • Static Balancing to Prevent Loping (heavy spots in rollers)
    • For All Types of Rollers (chill rolls, solid steel rolls, rubber covered)
    • Roller Balancing Page
Balancing services for large rubber industrial rollers from menges roller company

Journal Replacement and Repair

  • ROLLER REPAIR SERVICES

    Menges features a full-service roller repair facility.

    • Complete Facilities For Every Repair Need
    • Precision CNC Fabrication of Replacement Journals
    • Installation of Replacement Journals
    • Shrink-Fit Techniques & Wire-Fed MIG Welding
    • Threading & Re-Threading of Fitments
    • Siphon Tube Replacement (heat transfer rollers)
    • Bearing Race Resurfacing
    • Core/Body Repairs & Cylindrical Grinding
    • Roller Repairs Page
Industrial roller repair services and journal replacement services for rollers from menges roller company

Knurling and Other Textures

  • TEXTURING SERVICES

    Promote friction, enhance material handling, and speed in-feed processes with these special texturing services.

    • Knurling Services
    • Acid Etching to Add Friction
    • Shot Blasted Matte Finishes
    • Thermal Sprayed Options & Plasma Finishes
    • Micro Grooving & Segmenting
    • Roller Texturing
Roller texturing and finishing services from menges roller company

Chrome and Specialty Finishes

  • CHROME PLATING SERVICES

    Chrome plating is available for new rollers or as service for roller refurbishing projects.

    • Perfect for Heat Transfer / Chill Rolls
    • Cylindrical Grinding to Remove Old / Worn Chrome
    • Preparation of Rollface to Recieve New Chrome
    • Application of New Chrome
    • Polishing of Chrome to Any Ra Value (including mirror finish)
    • Also Available: Nickle, Black Chrome, Croydon, Anodizing & More
    • Chrome & Finishes Page
Chrome plating services from menges for large rollers from industrial fabrics

Acid Flushes for Chill Rolls

  • ACID FLUSHING SERVICES
    Extend chill roll life with this important maintenance service.

    • Recommended as an Annual Maintenance Service
    • Flushes Coagulated Chemicals, Rust and Mineral Scale
    • For All Liquid-Filled Chill / Heat Transfer Rolls
    • Menges usus Specially-Formulated Chemical Mix
    • Increases Flow-Rates
    • Improves Thermal Transfer
    • Extends Overall Life of Roller
    • Acid Flushing Services
Acid flushing of heat transfer rollers for nonwovens industry menges roller company

In-House Pickup and Delivery Service

  • ROLLER PICKUP & DELIVERY SERVICES

    Menges offers in-house roller pickup & delivery services.

    • In-House Trucking within Designated Delivery Zones
    • Reduces Turnaround Times & Eliminates Downtime
    • Company-Owned Trucks & Menges Employees (no contractors)
    • Ensures Proper Handling of Your Rollers
    • Trucking & Shipping to Cover North America & Global Locations
    • Submit Your Project for Quote
Pickup and delivery of industrial rollers from menges roller company

INNOVATIVE PRODUCTS & SERVICES FOR AN INNOVATIVE INDUSTRY

  • The nonwovens & industrial fabric sectors are evolving quickly.

    And Menges has been with you since the start, with unique products & services to help you grow.

    This industry tends to require oversized rollers. We make them, cover and repair them.

    Need a 25 foot chrome roller? Look to Menges. An 48 inch wide chill roll? We are your source.

    Call 847-487-8877 or click today to contact one of our knowledgable, friendly engineers.

    We’re here to help you run faster, reduce waste and produce better products.

Menges has been a involved in the nonwovens industry since its early days. Geosynthetics & industrial fabrics plants have used completely new processes to develop wholly new products – and these processes require unique rollers.

Few suppliers match our capabilities in large process rolls, specialty covers, big chill rolls, and value added services.

Plus, the helpful Menges Team is always available to help solve those complex process challenges.

So whether you’re in nonwovens, construction laminates, wood processing or even the minerals or pelletizing markets….Menges Roller offers the products & services you need to succeed!

Speak to a Menges Roller Sales Engineer for further information or to set an appointment with our engineering team.